LX Cover Carrier Complex Machining Automation Line
The LX Cover Carrier machining automation line is designed for producing critical automotive transmission components in a complex manufacturing environment where both high precision and cleanliness are essential. Traditional manual processes often faced challenges such as operator fatigue, quality variations, and increased idle time between stages due to harsh conditions involving cutting fluids, oil mist, and metal chips. Multi-stage machining, cleaning, and inspection were separated, causing workflow interruptions and limiting night shifts or unmanned operation, which reduced equipment utilization.
LX Cover Carrier Complex Machining Automation Line
This line is a robotic automation production system designed for high-precision machining of LX Cover Carrier, a key automotive transmission component. HDR series robots operate in synchronization with conveyors to interface with multiple machining stations, integrating transfer–machining–cleaning–inspection into a single streamlined workflow. This approach maximizes production efficiency, minimizes quality variation, and enhances both operator safety and equipment utilization.
Process Workflow
Key Advantages of HD Hyundai Robotics
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Multi-Machine Robotic Operation
HDR series robots synchronize in real time with the conveyor system, enabling a single robot to handle multiple machining stations in parallel for maximum efficiency. The robot detects part positions and machine status through sensor data, calculates the optimal movement path, and automatically performs loading and unloading. This approach significantly improves equipment utilization, minimizes human intervention, and reduces overall cycle time across the line.
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Integrated Process Control and Quality Management
Multiple stages—machining, cleaning, and inspection—are managed under a unified control system to maintain uninterrupted workflow. Real-time communication between robots and equipment ensures seamless data exchange, while vision inspection results are immediately integrated for instant feedback in case of quality deviations. This integrated management approach minimizes defect rates and enhances both line stability and overall production quality.
Integrated Production Optimization Robotic System
By leveraging conveyor synchronization technology to maximize multi-machine utilization and extending automation to downstream processes through an integrated robotic cell, this system achieves shorter cycle times, stabilized quality, and improved labor efficiency.
This is not merely the deployment of robots—it represents a smart manufacturing model that integrates equipment, robotics, and data into a unified control architecture.
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HDR series robots synchronize in real time with conveyor speed and position data, enabling a single robot to service multiple machining stations in parallel. The robot detects each machine’s completion status and executes loading/unloading along optimized paths, minimizing inter-machine idle time. As a result, production efficiency is maximized, space utilization is improved, and high throughput is achievable even in compact line configurations.
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This solution fully automates post-machining processes such as cleaning and inspection within the robotic cell. Using vision and sensor data, the robot identifies completed parts, transfers them for cleaning and air drying, and then moves them to inspection stations. This eliminates workflow interruptions, maintains consistent cleanliness and precision standards, and enables real-time process monitoring through continuous data collection.
Explore the Robots Used in This Process
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HDR50-22(HH050)
- Payload 220kg
- Max.reach 2666mm
- 반복정밀도 ±0.11mm
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