Construction Machinery Thick Plate Arc Welding System

"Are you considering automating the production of large-scale equipment? HD Hyundai Robotics provides automation solutions for heavy and complex product manufacturing that are challenging for manual labor.Experience the Construction Machinery Thick Plate Arc Welding System, which automates transportation, welding, loading, and unloading for mass production lines of excavator Booms, Arms, Uppers, and Lowers while ensuring a stable production process."

Introduction

Arc Welding System Automation

HD Hyundai Robotics' flagship arc welding robot, HA006L, ensures a precise welding process.
It supports gas control, fusion inspection, current and voltage output profiling, crater handling, and post-gas flow, enabling highly accurate welding.
This system automates transportation, welding, loading, and unloading for the mass production of excavator Booms, Arms, Uppers, and Lowers, ensuring stable production.

Process

Process Workflow

  1. STEP
    1
    Transportation Align the welding components for transfer via RGV.
     
  2. STEP
    2
    Component Transfer & Clamping Clamp the components onto the positioner using RGV.
     
  3. STEP
    3
    Automated Welding Execute synchronized welding with thick plate welding support technology.
     
  4. STEP
    4
    Component Discharge Remove the welded components via RGV.
     
Key Feature

Key Advantages of Arc Welding System Automation

  • Automated Component Transfer

    Ensure continuous workflow and enhance worker safety by automating heavy material transfer.

  • Positioner Synchronization

    Integrate synchronized welding with the positioner to enable flat-position welding, increasing fusion volume and arc stability for heavy components.

  • Thick Plate Arc Welding

    Enhance welding stability with Seam Tracking & Finding technology while improving accuracy through arc sensing and touch sensing, ensuring optimal welding even for complex curved surfaces.

Solution

Welding Solutions

HD Hyundai Robotics provides specialized thick plate welding functions to enhance efficiency.
This system incorporates touch sensing, arc sensing, and multi-pass welding features, including positioner-synchronized welding and LVS (Laser Vision System).

 

01

Positioner-Welding Synchronization

Recommend a positioner for optimal welding support across various component angles.
The arc welding robot synchronizes with the 1-axis & 2-axis positioner, operating as a unified system.
Support custom specifications, allowing synchronization with up to three 2-axis positioners.

 

02

LVS

Seam Finding: Quickly and accurately detects the starting, passing, and ending points of welding seams to preemptively identify defects.
Seam Tracking: Precisely follows welding lines in real-time, immediately adjusting to deformations.
Error Compensation: Automatically corrects deviations in component alignment, teaching errors, and thermal distortion, ensuring consistent welding quality.
Auto Calibration: Easily calibrate the TCP (Tool Center Point) and LVS sensor with a single command, simplifying operation.

Strength

"The Best Partner for Robot Automation,
HD Hyundai Robotics"

"HD Hyundai Robotics is a global Top Tier supplier in the field of robot automation solutions, specializing in building flexible and efficient production lines.
We always listen to our customers’ diverse needs and propose optimized automation solutions tailored to their requirements. From process planning, engineering, customer training, and after-sales service, HD Hyundai Robotics is your ultimate partner in turning your vision into reality."

1.

Superior Products

 

HD Hyundai Robotics integrates various technologies, from robots to software, to build effective robotic automation solutions.

2.

Expertise & Experience

 

We have extensive expertise in designing, operating, validating, and constructing intelligent automated production lines.

3.

Commitment to Customer Satisfaction

 

"HD Hyundai Robotics is always attentive to customer needs. We are dedicated to supporting complete robotic automation with 24-hour A/S support through call centers, training service centers, online manuals, and software support."

4.

Development of Cutting-Edge Applications

 

"D Hyundai Robotics incorporates the latest application technologies, including welding and 3D vision, for smart factory implementation. We are committed to providing the best solutions that meet and exceed customer expectations."

Product

Explore the Robots Used in This Process

  • HA006L

    • Payload 220kg
    • Max.reach 2666mm
    • 반복정밀도 ±0.11mm
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